Reuse And Increase In Value Of Waste From The Textile Industry

9 November 2023

Reuse and increase in value of feathers and down by a textile company.

The customer contacted LMPE to solve a problem related to the disposal of waste from its production cycle. Such waste, consisting of duck and goose feathers and down, represented a company cost as they had to be properly disposed of.

LMPE has undertaken and set up work on several fronts to understand the material and find the best applications for such waste.

The first step was the study of scientific and patent literature to identify the methods of characterization of the materials under examination and the most recent and promising strategies for possible applications.

Morphological, thermal, and chemical characterizations were performed to understand the properties in detail. The carried-out analysis revealed that these materials were mainly made of proteins, in particular keratin.

Research has shown that the best uses for feathers include:

  • Production of hydrolysates: therefore used as fertilizers or ingredients in feed
  • Extraction of keratin through ionic liquids: used in the cosmetic industry
  • Obtaining plastics: used as biodegradable materials
  • Composites: used as biodegradable materials

 

Based on the obtained results, the customer decided to explore in detail the creation of biodegradable composites.

Using biodegradable matrices together with feather waste, LMPE has created a series of materials by varying the composition and concentration of waste.

The material judged best, considering characteristics such as rigidity, biodegradability, and lightness, is suitable for injection molding and is used in the manufacture of objects such as hangers or similar. Fillers for travel cushions were created using small spheres, demonstrating a practical and efficient application of biodegradable composites obtained.

Thanks to in-depth research and experimentation, LMPE has therefore been able to provide customers with innovative solutions for the enhancement of feather and down waste, transforming them into useful and sustainable materials to make products with different applications. This has made it possible to zero the cost of disposal, promote environmental sustainability, and above all to offer to the Customer the expansion of its product range.

team commerciale

Giulia Landini

Bachelor’s Degree in Business Administration in 2015, Master’s Degree in Government and Corporate Management in 2020.

 

He has been working at LMPE since 2023 where he works for Project & Sales Management.

Dr. Mattia Simoncini

He graduated in 2019 in Chemistry for Industry and the Environment from the University of Pisa, and in 2022 he obtained his Master’s degree in Industrial Chemistry with an experimental thesis about “The optimization of the extraction of bioactive components from sage and rosemary and their introduction into PVA films” carried out at the ICCOM institute of the CNR in Pisa in collaboration with the DCCI of the University of Pisa.

In 2023, he attended the SINT Master’s program sponsored by the QUINN Consortium in collaboration with the University of Pisa on “Integrated Management Systems for Sustainability” obtaining certification as Lead Auditor for ISO standards in Quality, Energy, Environment and Occupational Safety and Health and certification as Lead Auditor for SA 8000 standard about Business Ethics Certification.

Since 2023, he has been working at LMPE where he conducts R&D and collaborates within the management team for LMPE’s SGI.

team amministrazione

Clarissa Dinelli

She obtained the Diploma in Accounting at the Commercial Technical Institute of Pescia.

She has been working at LMPE since 2021 as Head of Accounting, after 23 years of experience gained in different realities.

team amministrazione

Francesca Landini

Graduate in Psychological Sciences and Techniques.

She has worked at LMPE since 2018 and is responsible for administration, human resources, management and reporting of funded projects.

In 2021 he completed the Master EU Projects Design & Management 2021-2027

team r&d

Dott.ssa Caterina Rosellini

Graduated in Biological Sciences in 2019 at the University of Pisa and later graduated in the Master’s course in Science in Molecular Biotechnology at the University of Pisa and the Scuola Superiore Sant’Anna in Pisa with an experimental thesis on polymer devices of the organ-on-chip for high-performance drug toxicity screening. Since 2021 she has been qualified to practice the profession of Biologist Section A at the University of Pisa.

He has been working at LMPE since 2022 as a biologist in the Research & Development section, carrying out research activities on the action of microorganisms on plastic products, extrusion and processing of polymeric materials, and device manufacturing techniques for biomedical applications.

team analisi&servizi

Arianna Domenichelli

She obtained a Diploma in 2018 in Industrial Chemistry at the E. Ferrari Technical Institute in Borgo a Mozzano.

She has been working at LMPE since 2019 as a laboratory technician in the Analysis & Services section, performing mainly chemical and instrumental characterization of polymeric materials and plastic products.

Since 2021 she has been qualified to the profession of Industrial Chemical Expert at the Order of Industrial Experts and Graduate Industrial Experts of Pistoia. Currently affiliate near the Faculty of Managerial Engineering.

team R&D

Dott. Guazzini Tommaso PhD

Graduated in Industrial Chemistry in 2013 at the University of Pisa with a thesis on polymeric materials, he deepened the topic during his Ph.D. in Chemical and Material Sciences, awarded by the University of Pisa, held at the IPCF Institute of the CNR of Pisa where he worked until 2018.

He has been working at LMPE as a researcher since 2018 carrying out research activities on polymeric, water-soluble, and biodegradable materials, guiding the customer from the idea to the patent.

He is currently the Manager of the Research & Development section of LMPE.

team analisi&servizi

Dott. Barsi David PhD

Graduated in Applied Molecular Chemistry in 2010 and subsequently graduated from the Master’s course in Industrial Chemistry in 2012 at the University of Pisa with a thesis on intelligent polymeric materials for marine applications. He obtained a Ph.D. in Chemical and Materials Sciences, awarded by the University of Pisa, held at the IPCF Institute of the CNR of Pisa in the field of nanotechnological and polysaccharide-based products.

He has been working at LMPE since 2018, currently with the function of Laboratory Manager carrying out analysis activities on polymeric, water-soluble, and biodegradable materials. It also carries out consultancy activities for the development of sustainable products and in a Circular Economy key.

Soci : Luca Landini Fondatore e Amministratore Delegato

CEO Luca Landini

CEO, he leads the organization with competence and passion.

Expert in PVOH-based water-soluble polymers, of which he owns the first patents on the market since 1981. He is also the holder of many awards especially in the packaging sector linked to the applications of water-soluble films.

He has built and led many companies in the production of water-soluble polymers in Italy, Spain, the USA and Mexico.

It has contributed to the realization and engineering of systems for companies that process these products, developing not only the formulations but also a 5-stage process that starts from mixing the basic raw material up to the finished product (film – bags – pellets for molding by injection).

 

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President Eng. Francesco Sandias

President Eng. Francesco Sandias, responsible for Business Development, Sustainability and Corporate Benefit Impact. For 30 years in the Top Management of Multinationals he innovated in Procurement, with R&D and Marketing, in FMCG companies including P&G in Brussels, Reckitt Benckiser in Venice and Seda Packaging in Naples. RINA certified as Sustainability&Innovation Manager

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Soci : Emo Chiellini Fondatore ed Ex Presidente

Prof. Emo Chiellini (1936-2020)

Scarica CV

After graduating in Chemistry in 1963 at the University of Pisa in the research group of prof. Piero Pino (one of Giulio Natta’s main collaborators), carried out his academic career at the Department of Chemistry and Industrial Chemistry of the University of Pisa and in European and non-EU Universities such as the University of Liverpool (UK), Moscow State University (Russia), University of Massachusetts at Amherst (USA), University of Sao Paulo in Sao Paulo & Campinas (Brazil), University of Nagasaki (Japan) and University of Mogadishu (Somalia).

In 1980 he was appointed full professor of Chemical Foundations of Technologies at the Faculty of Engineering of the University of Pisa, where he taught until 2010, teaching courses in General Chemistry, Organic Chemistry and Materials Science and Technology. The passion for fundamental and applied research to the resolution of industrial and environmental problems has led prof. Chiellini to develop innovative research in the field of biodegradable polymers and to study their technological applications in the creation of new materials to be used in the biomedical and environmental fields.

He was among the promoters of the foundation and during his long career he also held the role of Member of the Scientific Council of the INSTM Consortium. He founded and coordinated the BIOlab  (Laboratory of Bioactive Polymeric Materials for Biomedical and Environmental Applications) Reference Center of INSTM, where researchers with expertise in materials science and technology, organic chemistry, chemical engineering, materials science, pharmaceutical technologies, microbiology and environmental chemistry. He was the founder and president of LMPE S.r.l. SB., spin-off of the INSTM Consortium, responsible for numerous research contracts financed by industries from the European Community and the Tuscany Region.

He is the author of more than 500 publications, holder of 35 patents. He has presented more than 300 invited lectures in scientific institutions and industries. He is editor/co-editor of 20 books and has been a member of the Editorial Board of several international scientific journals in the field of polymers. Particularly noteworthy was his participation, from 1996 to 2008, in the United Nations Industrial Development Organization (UNIDO) group, engaged in the program relating to “Sustainable development in developing countries and countries in transition” mainly focused on polymeric materials and related environmentally friendly plastic products. Professor Chiellini has been awarded various awards throughout his career, including the Giulio Natta Prize for Chemistry in 2018.